Custom OEM Manufacturing
Custom OEM Foam Molds — Any Geometry, Any Machine
Start from a 3D file, a sample part, or a sketch. Minimum order: 1 set. All EPP and EPS grades. All major machine brands.
Request DFM Review1 Set
Minimum Order
Free
DFM Review
Any Brand
Machine Compatibility
25–45 Days
Lead Time
No Standard Catalog. Your Part, Your Mold.
Most foam mold suppliers need high-volume orders to justify tooling investment. We do not. Our manufacturing process handles single-set custom orders at the same quality level as production runs — because every mold we build is custom.
Send us a STEP file, an IGES file, a physical sample, or a dimensioned sketch. We return a DFM report within 48 hours and a firm quotation within 72 hours.
- ✓ Start from 3D file (STEP/IGES), sample part, or dimensioned sketch
- ✓ All EPP and EPS bead grades supported
- ✓ Any machine brand — send spec sheet if not on our list
- ✓ 5-document standard package on every custom order
- ✓ NDA signed within 24 hours on request
Mold Details
Custom mold CNC machining
Engineering documentation and DFM review
First article inspection
Technical Specifications
| Minimum order | 1 mold set |
| Input formats | STEP, IGES, STL, DXF, DWG, physical sample |
| Lead time | 25–45 days from approved DFM |
| DFM review | Free, returned within 48 hours |
| NDA | Signed within 24 hours on request |
| Machine compatibility | Any brand with platen spec sheet |
5 Documents Included with Every Mold
- 1 DFM Analysis Report — draft angles, wall thickness, fill-gun layout
- 2 Shrinkage Calculation Sheet — EPP grade vs. compensated dimension table
- 3 Steam Port Mapping — diagram of all inlet, outlet, and drain positions
- 4 Test-Shot Data Sheet — first-article dimensions vs. nominal, signed off
- 5 Final Inspection Report — CMM measurement report with traceable calibration
Have a custom mold project?
Send your drawing or sample. Free DFM review and firm quote within 72 hours.
Request Free DFM Review