Eppcraft

Automotive Grade

EPP Automotive Molds

7075-T6 aluminum, ±0.05 mm cavity tolerance, Staubli steam connections. Built for bumper cores, door liners, and headrest components.

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±0.05 mm

Cavity Tolerance

7075-T6

Aluminum Grade

Staubli

Steam Fittings

25–40 Days

Lead Time

EPP automotive mold precision machining

Precision Engineered for Automotive EPP

Automotive OEMs and Tier 1 suppliers demand molds that hold dimension across thousands of cycles. Our EPP automotive molds are machined from aerospace-grade 7075-T6 aluminum on 5-axis CNC centers and verified against your 3D model before shipment.

Every mold ships with a full DFM report, shrinkage calculation sheet, and steam-port mapping document. No guesswork at commissioning.

  • 7075-T6 aluminum — highest strength-to-weight ratio available
  • DAIKIN PTFE coating 30–50 μm for clean part release
  • Staubli fittings pre-installed and pressure-tested
  • EPP shrinkage compensated at 18‰–25‰ per grade
  • 15-point DFM machine-compatibility check included

Mold Details

Automotive body component tooling

Automotive body component tooling

High-tolerance cavity surfaces

High-tolerance cavity surfaces

Steam port and fitting layout

Steam port and fitting layout

Technical Specifications

Material 7075-T6 aluminum alloy
Cavity tolerance ±0.05 mm
Steam pressure 2.6–3.2 bar
EPP shrinkage compensation 18‰–25‰ (grade-specific)
Maximum mold size 1800 × 2500 mm
Steam fittings Staubli standard
Release coating DAIKIN PTFE 30–50 μm
Lead time 25–40 days from approved DFM

5 Documents Included with Every Mold

  1. 1 DFM Analysis Report — draft angles, wall thickness, fill-gun layout
  2. 2 Shrinkage Calculation Sheet — EPP grade vs. compensated dimension table
  3. 3 Steam Port Mapping — diagram of all inlet, outlet, and drain positions
  4. 4 Test-Shot Data Sheet — first-article dimensions vs. nominal, signed off
  5. 5 Final Inspection Report — CMM measurement report with traceable calibration

Ready to start your automotive EPP mold?

Send us your 3D file or sample part. Free DFM review in 48 hours.

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